Monolithic silos:
- made from carbon steel, stainless steel or aluminium
- storage capacities up to 250 m³

Modular silos:
- with a unique design which provides maximum flexibility while maintaining high quality standards.
- Easily shipped and containerized which significantly reduces freight costs

Square silos:
- accommodate in less space than monolithic silos while
- increasing your storage capacity by more than 25% at the same footprint

Trevira or Fabric silos:

- Trevira fabric is suitable for food contact

- Provides extremely high mechanical resistance and excellent antistatic properties

- Designed for storing powders or granulated raw materials for the food industry (flour, sugar e.t.c)

- Fabric silos consist of a robust modular galvanized or painted steel supporting frame and a Trevira technical fabric container.

- They are normally placed indoors, but can also be placed outside after an add-on protection.

- Storage capacities can be up to 100 m³.

Optimum storage conditions provides optimum product quality.
When it comes to raw material reception in bulk you can choose from a wide range of storage silos that meet your individualized needs best.
Choices are given from a standardized equipment base we have been developed over more than thirty years of experience while taking into consideration parameters such as product characteristics, geographical structural conditions, space limitations, environmental standards and hygiene directives along with health and safety regulations.

- Integrated filter for dust extraction on the source, with reverse air jet filter cleaning

- Easy-Clean hygienic design, no crevices / open frame section support on standard models

- Rated to ATEX zones 21 II 2D

- integrated vibratory check screener with several options available such as oversize side outlet, tool free screen change over, ultrasonic, under screen magnet e.t.c

- Built-in load cells providing a weight cross-check before the downstream process

- Discharging systems for conveying material to downstream processing such as rotary valves, screw conveyors, analogue butterfly, combining with fluidized pads, bin activators, pneumatic hammers e.t.c.

Bulk solids can be reception in various different ways in industrial environments, from a few liters to several dozen cubic meters depending on the need of the customer and what is offered by the supplier.
The most widespread bulk container format used in the bulk solids handling industry is the one of bags of 25kg.

Acmon system’s bag tipping stations design in a way so the operator can perform the task as easily as possible, the surrounding environment stays clear of dust and the capacity meets the downstream process requirements.

Ergonomics, dust suction, foreign body prevention, easy flow of material are only the basis of the parameters we take into consideration to secure that the operator will have a safe workplace, which in return will guarantee reliability and high capacity tipping process.

- Safety Cages with Log out Tag out features in place

- Certified for the maximum weight of the bag that will be handled (rigid and robust beams, hoist and traverse are calculated and certified for the maximum weight)

- Stand alone equipment without using support of existing facilities or additional infrastructures

- Clamping systems (docking stations) either manual or automatic are in place to secure dust leakages both while connecting and disconnecting the big bags.

- Foreign bodies preventions such as lid covers, built in grid at the tipping head

- integrated vibratory check screener with several options available such as oversize side outlet, tool free screen change over, ultrasonic, under screen magnet e.t.c

- Operators ergonomic work position considering the height that the user can reach the spout to pull it out and clamp it easily.

- Efficient flow of materials such as vibrating tables, movable tipping heads, pushers (massaging) amongst others

- Buffers for additional storage that minimize or even eliminates the discontinues process while giving time to the operator for in time change overs.

- Integrated filter for dust extraction on the source, with reverse air jet filter cleaning

- Easy-Clean hygienic design, no crevices / open frame section support on standard models

- Rated to ATEX zones 21 II 2D

- Built-in load cells providing a weight cross check before the downstream process

- Discharging systems for conveying material to downstream processing such as rotary valves, screw conveyors, analogue butterfly, combining with fluidized pads, bin activators, pneumatic hammers e.t.c.

Many manufacturers in the bulk solids processing industry continue to employ 25-kilogram (kg) bags at their initial production stages as for example the reception of raw materials and ingridients.

Nevertheless, the increasing demand for more efficient process operations is leading an increasing number of raw material suppliers to adopt larger formats like bulk bags or Big Bags.

These larger bags enable users to substantially decrease their operational requirements while handling equivalent material quantities.

Acmon system’s big bag tipping stations design in a way to benefit the process from the advantages of handling large quantities of product at a time, while secure the risk involve of handling loads of several hundred kilograms providing a dust-tight and safe operation in the long run.

- Safety Cage built in at the platform when the tipping stations are not situated at the ground level

- Standalone equipment without using support of existing facilities or additional infrastructures

- Easy-Clean hygienic design, no crevices / open frame section support on standard models

- Operators ergonomic work position considering the height that the user can tip easily the bag

- Dust free operation through dust hood lids built in at the tipping area connected to dust aspiration system either central or integrated to each storage hopper.

- Barcode scanning secure errors in loading while assists to lot identification and overall traceability

- Foreign bodies preventions such as lid covers, built in grid at the tipping level

- Integrated vibratory check screener with several options available such as oversize side outlet, tool free screen change over, ultrasonic, under screen magnet e.t.c.

- Efficient flow of materials such as bin activators, integrated screw conveyors, rotation scrapers e.t.c

- Accuracy up to 0,1% of scale capacity

- Storage volume per hopper up to 5000lt

- Flow rates can reach more than 5000lt/hr on a fully automatic mode

- Built-in load cells to a selection of hoppers when loss in weight operation has been chosen

- Discharging systems for conveying material to downstream processing such as rotary valves, screw conveyors, analogue butterfly, combining with fluidized pads, bin activators, pneumatic hammers e.t.c.

- Easy accommodation or integration of a big bag unloading system

- Rated to ATEX zones 21 II 2D

Ingredients are usually managed in three different process steps within a food production process.

First comes the bag tipping into the storage bins or hoppers, followed by dosing often in high accuracies and finally conveying to the reception hopper that are added to the main ingridients of a dough or a mixture.

Micro ingredients stations can be either integrated to fully automated solutions or stand alone either inline or offline the real time production process.

Hybrid set ups like semi-automatic among others are also available upon request.

- Easy-Clean hygienic design, no crevices or material residue from one batch to another

- Special finishing internally like mirror polishing (Ra<0,8μm) and externally glass blasting with (Ra < 1,8μm)

- Built in with inspection doors for easy access and maintenance secure no hard to reach places

- Open frame section support on standard offering

- Integrated with air filters with automatic reverse air jet filter cleaning

- Special design utilize both pressure and vacuum conveying systems from -0,9bar up to 1 bar

- Efficient flow of materials such as bin activators, integrated screw conveyors, rotation scrapers or a combination of the above

- Storage volume per hopper up to 5000lt however bigger capacities can be manufactured upon request

- Built-in load cells securing accurate batch up to 0,1% of scale capacity either working in batch or loss in weight operation.

- Discharging systems for conveying material to downstream processing such as rotary valves, screw conveyors, analogue butterfly, combining with fluidized pads, bin activators, pneumatic hammers e.t.c

- Rated to ATEX zones 20 I 1D

- Ideal for fragile ingridients due to low friction values (flakes, beans or even spray dried bodies)

- Capable for mixing ingredients with high differences on particle sizes and bulk densities

- Very fast mixing & homogenization process down to 30sec depending on batch ingridients

- Bomb door discharging as a standard, reduce batch cycle time to a minimum

- Twin shaft paddle as a standard

- Easy-Clean hygienic design, no crevices or material residue from one batch to another

- Special finishing internally like mirror polishing (Ra<0,8μm) and externally glass blasting with (Ra<1,8μm)

- Built in with inspection doors for easy access and maintenance secure no hard to reach places

- Cleaning in place (CIP) with dry air and knockers on top cover

- Open frame section support on standard offering

- Integrated with air filters with automatic reverse air jet filter cleaning

- Mixing volume up to 10.000lt however bigger capacities can be manufactured upon request

- Rated to ATEX zones 21 II 2D

- Special design post hoppers with integrated sample taker, knockers and tilting features for easy cleaning

- Suitable for liquid spaying

- Removable shafts or cantilever design doors for extra cleaning can be provided optionally

Mixing & blending systems are an essential part of many powder processing systems.

Proper mixing systems target efficient and effective processing to achieve a homogenous product while providing consistent quality throughout to the end product.

Acmon system provides a versatile variety of powder mixers designed to suitable for each specific powder and processing requirements.

From high speed and high shear such as ploughshares to low speed and low shear like ribbons but even high speed and low shear like vertical ribbons or fluidized zone can be supplied out from our standardized product portfolio.

- Ideal for fragile ingridients due to low friction values (flakes, beans or even spray dried bodies)

- Combines the gentle mixing of a ribbon mixer with the high performance of a paddle one

- Capable for mixing ingredients with high differences on particle sizes and bulk densities

- Very fast mixing & homogenization process down to 30sec depending on batch ingridients

- Easy-Clean hygienic design, no crevices or material residue from one batch to another due to the conical shape

- Special finishing internally Ra<0,8μm as well as externally Ra<1,8μm

- Built in with inspection doors for easy access and maintenance, secure no hard to reach places

- Cleaning in place (CIP) with dry air or cleaning liquids

- Jacketed and vacuum rated versions also available upon request

- Mixing volume up to 5.000lt however bigger capacities can be manufactured upon request

- Rated to ATEX zones 21 II 2D

- Suitable for liquid spaying

Mixing & blending systems are an essential part of many powder processing systems.
Proper mixing systems target efficient and effective processing to achieve a homogenous product while providing consistent quality throughout to the end product. Acmon systems provides a versatile variety of powder mixers designed to suitable for each specific powder and processing requirements.
From high speed and high shear such as ploughshares to low speed and low shear like ribbons but even high speed and low shear like vertical ribbons or fluidized zone can be supplied out from our standardized product portfolio.

Our offerings include:

-Suitable for a wide range of products, including flour, milk powder, starch, dry ingredient mixtures, sugar, cocoa powder, nuts, coffee, spices, proteins and more

- Support for a wide array of bag formats including open mouth, flat or side gusseted, self-opening bags, and various materials such as plastic, paper, polypropylene, polyethylene, laminates, and others.

- Utilizing a robotic arm for automatic bag placement.

- Manual, semi-automated, or fully automated sealing or sewing options

- Dosing with high accuracy reaching up to 0.1%

Your benefits encompass:

- Enhanced hygiene standards
- Simplified cleaning processes
- Optimized space utilization
- A dust-free work environment
- Ensured food safety
- Superior finishing quality
- Flexible and speedy format changes
- Quick bag format adjustments within 5 to 50 kg range
- Production optimization at the bagging stage

From bags ranging between 5 to 50 kilograms, whether they are open-mouth, valve, or form-fill-seal (FFS), and from a semi-automatic setup to a fully automated line capable of handling throughputs of up to 1400 bags per hour, you are certain to discover the perfect solution that aligns with your production requirements and specifications.

- Automation Like IT optimizing User experience

- Bridging the gap between operations and business layers

- Take control and monitoring your operations from anywhere

- Allow data driven decision-making

- Scalable | build WITH the business

- Easy integration with third parties

Order management, recipes, changeovers on the fly, overall equipment effectiveness, plant energy footprint, maintenance, reporting escalations, requests — these tasks and functions are barely the tip of a plant process control iceberg.

Everything and everyone in your organization needs to go digital.

Enterprise process control automation and how efficient executing is a demanding endeavor, and it’s one that never really ends.

Regardless of where you are on the automation spectrum—whether you are still struggling with processes trapped in spreadsheets or are eager to dive into intelligent operations—you need a partner that will help you accomplish what you need to get done now and support your organization as processes evolve.

Semi-automatic solution:

- Modular design can scale as Lego type structure to support from 4 up to 20 ingridients per station.

- Built in with double weigher as a standard which can allow for different accuracies and capacity rates at the same station

- Driving frame with automatic position detection

- Fill in with bags, hand over in plastics buckets or containers

- Up to 120 dosings per hour

- Minimum dosing amount per product: 0,2kg

- High accuracy weighers reaching 0,1gr per ingredient

- Integrated dust extraction system built in within the same frame

- Safety curtains secure the access underneath the main platform

- Integrated control panel with HMI 12’’ or higher, with special formulation software built in

- Easy integration with third party automation, MES or ERP systems

- Discharging systems for conveying material to downstream processing such as rotary valves, screw conveyors, analogue butterfly, combining with fluidized pads, bin activators, pneumatic hammers e.t.c

- Rated to ATEX zones 20 I 1D

Manual formulation solution

Usually consists of one large HMI and from one or up to three scales

- The one way forward to ensure ingredients are measured and traced accurately, consistently and without costly giveaway or out of specs batches

- Eliminates human errors by preventing recipe completion until all ingridients are weighed

- Barcode scanners provide stock validation with real time inventory usage eliminating paperwork

- Ideal for weighing and staging labeled ingredient prior to the mixer collation stage

- Easy integration with third party automation and MES systems as well as ERP solutions

- Dozens of options in place in order to fit your vertical specific requirements

Production processes like bakery and confectionary dry mixtures, minor ingridients such as flavors, vitamins or stabilizers are usually quite great in number while at the same time the amount of each of those ingridients per batch is only few grams.

Application specific solutions has been designed to help manufacturers deal also with minors.