COMPLETE , "TURN-KEY" , BATCH PLANTS & CULLET RETURN SYSTEMS
An effective batch plant that supplying high quality mixed raw materials considered as the starting point for an overall plant performance improvement.
With a long life , vast, experience on batch houses, we can deliver you reforming, renovation, or modernization of your existing batch plant, install from scratch as well.
Process Flow Diagrams
Drawing of the installation area
Process & ID Drawings
Evaluation of architectural drawings
Safety rules of machinery's operation
Feasibility analysis of equipment's operation
Train wagon discharge with effective deducting units, big bags unloading connected to daily hoppers or to pneumatic conveying units, effective vibratory or screw feeders, robust bucket elevators and controlled security operations for guaranteed discharging
Raw Materials Storage & Handling
Design, execute and install tailor-made solutions consists of all necessary equipment (silos, bucket elevators, conveyors,crushers, mixers, belts, etc)
Weighing & Dosing solutions for each step of batch process , such as scales, feeders, even micro-ingredient dosing systems if needed
Offering efficient mixers, easy maintenance and with low energy consumption, specifically designed for glass batch mixing
A significant process in glass plants is the handling of internal cullet, collected either from the forming lines or the inspection areas. Conveyors transfer the rejected cullet back to special crushers and re-feed it together with external cullet back to the furnace ,for further glass production
b. AUTOMATION/ full Process Control
A "state of the art” control technology & process automation are key parts of the optimal batch plant ’s operation.
Acmon provides comprehensive control systems for batch houses as well as upgrading and optimization of existing systems.
The core of Acmon batch house control system is a powerful PLC , based on Siemens environment , accompanied with SCADA system that include several security interlocks and allow process-based visualization, web-based access to the batch system, recipe management, analysis of production data and high performance batching.
- BA Greece (ex-YIOULA GLASSWORK): renovation of the existing plant with new weighing & dosing equipment /pneumatic conveying systems in dense phase for filling the existing outdoor silos with the raw materials / complete batch plant process control
- DRUJBA GLASSWORK (BA Group): renovation of the existing plant with new weighing & dosing equipment /complete batch plant process control
- STIROM GLASSWORK (BA Group): new batch plant control with complete SCADA system / new cullet management system for external and internal sources with collection from hot - cold end point / renovation of furnaces feeding line
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